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Shape Optimization of CrossSections in Vehicle Frame with Constraints of Stamping Process
Gui Chunyang, Ju Wei, Zuo Wenjie
2018, 40 (8 ):
897-903.
doi: doi:10.19562/j.chinasae.qcgc.2018.08.005
In order to rapidly evaluate the performance of vehicle body at conceptual design stage, vehicle body is often simplified to a frame structure consisting of thin walled beams with complex crosssections. Its key technique, i.e. the shape design of complex crosssections in thinwalled beams will be studied in this paper. Firstly, the calculation formulas for the mechanical properties of complex cross sections, including open, singlecell, doublecell, threecell and fourcell sections are derived. Next, the constraints of stamping process, covering the shortest length of line segments, draft angle, chamfer radius and assembly constraints are described by mathematical expressions. Then the shape and thickness of crosssections are optimized with the constraints of inertia moments in bending and torsion and stamping conditions, to achieve the minimization of crosssection area. Finally, the effectiveness of the scheme adopted is verified by a calculation example.
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