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Automotive Engineering ›› 2022, Vol. 44 ›› Issue (8): 1226-1236.doi: 10.19562/j.chinasae.qcgc.2022.08.012

Special Issue: 新能源汽车技术-电驱动&能量管理2022年

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Peeling Model Establishment and Radial Magnetic Density Analysis of Motor Rotor Core

Bing Du1,2(),Hailong Cui2,Fenghua Liu2,Maowei Zhou3,Xiudong Huang3,Canjun Yang1,Chunhua Zou3,Xiang Yan4   

  1. 1.School of Mechanical Engineering,Zhejiang University,Hangzhou  310027
    2.Yanshan University,Key Laboratory of Advanced Forging Stamping Technology and Science,Ministry of Education of China,Qinhuangdao  066004
    3.Ningbo Zhenyu Technology Co. ,Ltd. ,Ningbo  315613
    4.School of Information and Intelligent Engineering,Zhejiang Wanli University,Ningbo  315100
  • Received:2022-04-17 Online:2022-08-25 Published:2022-08-25
  • Contact: Bing Du E-mail:pangpang115@ysu.edu.cn

Abstract:

To ensure that the rotor core of automotive permanent magnet synchronous motor (PMSM) has the ability to withstand large peeling forces, while avoiding destructive peeling test, two stacking processes, i.e. stacked riveting and adhesive process are modeled based on the principle of force-energy equivalence and the bilinear cohesion model introduced, with the peeling forces of rotor core obtained through simulation in this paper. Firstly, a peeling test platform for motor rotor core is constructed to compare the maximum peeling force of two stacking processes by test. Then the no-load radial magnetic density of PMSM under two processes is analyzed by simulation with ANASY Maxwell. The results show that the adhesive process adopted can greatly enhance the peel strength of the iron core, and meanwhile increase the operation efficiency of motor and the closeness of air-gap magnetic field to sine function, and reduce the operating current and losses of motor.

Key words: rotor core, cohesion, force-energy equivalence, peel strength, radial magnetic density