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Automotive Engineering ›› 2025, Vol. 47 ›› Issue (4): 692-700.doi: 10.19562/j.chinasae.qcgc.2025.04.010

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Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression

Lingyu Sun1,2(),Chunjie Guo1,3,Guohong Shi4,Junlei Wei1,Zhaojiang Zhang5,Deqiang Wang6,Xinting Ren7   

  1. 1.Department of Automotive Engineering,School of Transportation Science and Engineering,Beihang University,Beijing 102206
    2.Beijing Hangshu Vehicle Data Research Institute Co. ,Ltd. ,Beijing 100062
    3.BOGE Rubber & Plastics (Zhuzhou) Co. ,Ltd. ,Zhuzhou 412000
    4.Pan Asia Automotive Technical Center Co. ,Ltd. ,Shanghai 201208
    5.KlausMaffei Machinery (China) Co. ,Ltd. ,Jiaxing 314001
    6.Suzhou Tianyi Pengbo Material Technology Co. ,Ltd. ,Suzhou 215335
    7.KlausMaffei Co. ,Ltd. ,Beijing 100029
  • Received:2024-08-07 Revised:2024-12-17 Online:2025-04-25 Published:2025-04-18
  • Contact: Lingyu Sun E-mail:lysun@buaa.edu.cn

Abstract:

Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiber-reinforced composites, meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation, introduces the types of domestic materials, summarizes the optimization design methods for anisotropic bi-material structures, generalizes the evaluation methods for interface and overall performance, and puts forward some critical scientific and technological issues in the integrated design of "material - process - structure - performance".

Key words: automotive lightweighting, thermoplastic composites, injection overmolding after compression process, integrated design and manufacturing, bi-material interface