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Automotive Engineering ›› 2025, Vol. 47 ›› Issue (8): 1522-1533.doi: 10.19562/j.chinasae.qcgc.2025.08.009

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Research on Predictive Energy-Saving Cruise Control for Electric Heavy Trucks Based on Cloud-Controlled Hierarchical Architecture

Keke Wan1,Fachao Jiang1,Shuyan Li1(),Wei Zhong2,Luyao Wang1,Ao Zhang1,Bolin Gao2,3   

  1. 1.College of Engineering,China Agricultural University,Beijing 100083
    2.Tsinghua University,National Key Laboratory of Intelligent Green Vehicles and Transportation,Beijing 100084
    3.School of Vehicle and Mobility,Tsinghua University,Beijing 100084
  • Received:2024-12-25 Revised:2025-02-03 Online:2025-08-25 Published:2025-08-18
  • Contact: Shuyan Li E-mail:lishuyan@cau.edu.cn

Abstract:

With the continuous development of vehicle-road-cloud integration systems, cloud-controlled energy-saving technologies for intelligent connected vehicles have become a key focus for industrial application. However, the existing energy-saving control technologies for electric heavy-duty trucks exhibit two primary deficiencies. On the one hand, there is lack of cloud-controlled hierarchical architecture design specifically tailored for energy-efficient driving application. On the other hand, current energy-saving speed optimization research based on road gradient information does not fully consider the characteristics of electric heavy-duty truck power systems, such as regenerative braking energy recovery and coasting, constraining the energy-saving performance of such systems. To address these challenges, in this study a predictive energy-saving cruise control system for electric heavy-duty trucks based on the cloud-controlled hierarchical architecture is proposed. Firstly, the system architecture for energy-efficient driving application is designed based on the principles of cloud control system, and a rolling optimization control method for vehicle-cloud collaboration is proposed. Secondly, leveraging cloud-based gradient information and the energy consumption model of electric heavy-duty trucks, an energy-saving cruise control algorithm is developed that integrates economic speed, coasting, and regenerative braking energy recovery into coordinated planning. The algorithm constructs a state space under heterogeneous hierarchical densities and employs state-point approximation to solve the dynamic programming problem. Finally, the planning performance of the proposed algorithm is analyzed and validated under typical uphill and downhill conditions, demonstrating significant predictive energy-saving driving characteristics. Additionally, comparative simulation using real road gradient data is conducted against traditional energy-saving cruise control algorithms. The results show that the proposed algorithm achieves a 4.29% improvement in energy-saving efficiency by incorporating coasting operation, highlighting the potential of coasting in energy-saving control for electric heavy-duty trucks. A cloud-controlled hierarchical platform is constructed to comprehensively validate the system architecture and energy-saving performance. The results from 200 km of effective testing show that the proposed system achieves a maximum energy-saving efficiency of 8% compared to constant-speed cruise control, and an energy-saving rate of 1.62%-3.40% compared to manual driving. The above findings show that the cloud-controlled predictive energy-saving cruise control system has significant energy-saving potential and can comprehensively enhance the energy-efficient driving capabilities of vehicles and drivers, providing substantial value for industrial application.

Key words: predictive energy-saving cruise control, cloud-controlled hierarchical architecture, dynamic programming algorithm, coasting in neutral, power system and speed collaborative planning