汽车工程 ›› 2023, Vol. 45 ›› Issue (3): 459-467.doi: 10.19562/j.chinasae.qcgc.2023.ep.001

所属专题: 新能源汽车技术-动力电池&燃料电池2023年

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CTB结构中电池与车身密封设计研究

廉玉波1,田洪生2,黄海2(),温锦志2,保玉环3   

  1. 1.比亚迪汽车工业有限公司汽车工程研究院,深圳 518118
    2.比亚迪汽车工业有限公司车身技术开发中心,深圳 518118
    3.比亚迪汽车工业有限公司电动汽车技术开发中心,深圳 518118
  • 收稿日期:2022-08-05 修回日期:2022-09-05 出版日期:2023-03-25 发布日期:2023-03-17
  • 通讯作者: 黄海 E-mail:heike51688@163.com

Research on the Sealing Design of Battery and Vehicle Body in CTB Structure

Yubo Lian1,Hongsheng Tian2,Hai Huang2(),Jinzhi Wen2,Yuhuan Bao3   

  1. 1.Automotive Engineering Research Institute,BYD Automotive Industry Co. ,Ltd. ,Shenzhen  518118
    2.Car Body Technology Department,BYD Automotive Industry Co. ,Ltd. ,Shenzhen  518118
    3.Battery System Integration Department,BYD Automotive Industry Co. ,Ltd. ,Shenzhen  518118
  • Received:2022-08-05 Revised:2022-09-05 Online:2023-03-25 Published:2023-03-17
  • Contact: Hai Huang E-mail:heike51688@163.com

摘要:

CTB(cell to body)电池车身一体化技术在提升续航里程、整车刚度和耐撞性等方面具有很大优势,已成为新能源汽车行业发展新方向,但要将电池上盖与车身地板二合为一,密封是限制CTB技术发展的最大难题之一,目前行业在CTB密封领域的研究还是空白。本文从CTB密封策略、密封结构设计、密封组件选型、失效后果分析和用户工况设计验证展开研究,首次提出攻克行业内CTB密封设计难题的解决方案,加速CTB技术普及应用,推动全球新能源汽车产业电动化转型。

关键词: CTB, 电池车身一体化, 密封设计

Abstract:

CTB (cell to body) battery baody integration technology has great advantages in improving endurance mileage, vehicle stiffness and crashworthiness, which has become a new development direction of the new energy vehicle industry. However, sealing is one of the biggest problems that restrict the development of CTB technology in order to integrate the upper cover of the battery pack with the floor of the vehicle body. So far, there is still no research in the field of CTB sealing in the industry. This paper carries out studies in terms of CTB sealing strategy, sealing structure design, sealing component selection, failure consequence analysis and user condition design verification, and puts forward solutions to the CTB sealing design problems in the industry for the first time, so as to accelerate the popularization and application of CTB technology, and promote the electrification transformation of the global new energy vehicle industry.

Key words: CTB, cell to body, sealing design