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Automotive Engineering ›› 2022, Vol. 44 ›› Issue (4): 638-648.doi: 10.19562/j.chinasae.qcgc.2022.04.018

Special Issue: 新能源汽车技术-电驱动&能量管理2022年

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SiC Power Module Packaging Technologies and Prospects

William Cai1(),Maotong Yang1,Yang Liu2,Daohui Li3   

  1. 1.School of Electrical and Electronic Engineering,Harbin University of Science and Technology,Harbin  150080
    2.School of Materials Institute,Harbin University of Science and Technology,Harbin  150080
    3.NIO Co. ,Ltd. ,Shanghai  201805
  • Received:2021-12-23 Revised:2022-02-20 Online:2022-04-25 Published:2022-04-22
  • Contact: William Cai E-mail:william_cai88@163.com

Abstract:

The integration, high-frequency, and high-efficiency for SiC MOSFET devices set a higher requirement on the packaging form and processes of power module. In this paper, the structural optimization and technological innovations of packaging forms in recent years are summarized, including the influence of the length, width, and number of metal bonding wires of bonded power modules on parasitic inductance, and the effects of the area and height of the ceramic layer in direct bonded copper ceramic substrates on parasitic capacitance, and the achievements in parasitic parameter optimization by using stacked commutation technology. The influences of the thickness and shape of the buffer layer of the double-sided heat dissipation structure on the heat dissipation indicator, stress and deformation are reviewed. The failure mechanism and solving measures of power modules are summed up, providing references for the safe operation of the module. Finally, the requirements and key issues of advanced silver sintering technologies are discussed, with the development direction of sintering packaging technologies and materials forecasted.

Key words: power module, module packaging, failure mechanism, double-sided heat dissipation, sintering packaging, silver sintering technology, parasitic parameters