燃料电池氢气供应系统多功能测试平台设计

doi:10.19562/j.chinasae.qcgc.2024.07.002

Abstract

Abstract:

In recent years， with the continuous enhancement of fuel cell power， hydrogen supply systems have been evolving towards blind-end anode topologies with hydrogen circulation. However， research on testing systems for hydrogen supply and circulation lags noticeably， particularly in the performance testing of core components such as hydrogen circulation pumps and injectors. Therefore， a multifunctional testing platform for fuel cell hydrogen supply systems is developed in this paper， enabling component testing， characteristic data acquisition， offline calibration， and other functionalities for hydrogen circulation systems with different configurations. The platform， by simulating the pressure drop， hydrogen consumption， and the production of water and heat in real fuel cells， mitigates the additional cost incurred by testing on the performance and lifespan of actual fuel cells. Ultimately， based on this platform， an anode pressure control and anode purge control test are conducted on the hydrogen supply system of a 150 kW fuel cell， verifying the capability of the developed testing platform to meet specific testing requirements for different loads.

Key words: fuel cell, hydrogen circulation, test platforms

Silong Zhang,Manzhi Liang,Hengkai Sun,Jicheng Chen,Hui Zhang. Design of a Multi-functional Test Platform for Fuel Cell Hydrogen Supply System[J].Automotive Engineering, 2024, 46(7): 1147-1156.

Figures/Tables 15

References 24

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参数	数值
单电池数	413
活性面积	301 cm²
峰值功率（0.6 V， 2.0 A/cm²）	150 kW
电压范围	165-413 V
氢气入口压力（峰值功率时）	260 kPa-a
氢气计量比（峰值功率时）	1.5
氢气阻力降（峰值功率时）	＜15 kPa-a
空气入口压力（峰值功率时）	250 kPa-a
空气计量比（峰值功率时）	1.7
空气阻力降（峰值功率时）	＜40 kPa-a
冷却液入口压力（峰值功率时）	250 kPa-a
冷却液阻力降（峰值功率时）	＜40 kPa-a
冷却液出口最大温度	90 ℃

电流密度/（A·cm^-2）	功率/kW	氮气消耗量/ （L·min^-1）	阳极进口压力/kPa	流阻/kPa
0.102 2	10	23.15	115.3	0.96
0.211 0	20	48.02	131.6	1.46
0.321 3	30	73.01	148.2	2.77
0.433 3	40	98.52	165.0	3.99
0.546 0	50	124.10	181.9	5.06
0.662 4	60	150.60	199.4	5.64
0.782 9	70	178.00	217.4	6.06
0.907 4	80	206.20	236.1	6.57
1.034 0	90	235.10	251.7	7.13
1.173 0	100	266.80	258.7	7.70
1.328 0	110	302.00	260.0	8.39
1.509 0	120	343.00	260.0	8.97
1.700 0	130	386.50	260.0	9.34

部件	参数	数值
供氢引射集成模块	压力范围	0-350 kPa
	除水效率	≥90%
	最大流量	1 700 L/min
	匹配电堆功率	≤170 kW
	工作气体温度	-40~105 ℃
	储水容积	≥120 mL
排水阀	额定工作电压	24 VDC
	功率	10 W
	通径	3.5 mm
排氮阀	额定工作电压	24 VDC
	功率	10 W
	通径	3 mm

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Design of a Multi-functional Test Platform for Fuel Cell Hydrogen Supply System

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References 24

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